AI-Enabled Digital Factory of the Future in a Small Footprint
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Factory™

MicroAI Factory – The Digital Factory of the Future. An Edge-native AI platform that provides OEE optimization, asset lifecycle management, predictive analytics, intelligent workflows, and data visualization.

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MicroAI Factory – Digital and Intelligent

MicroAI Factory was developed specifically to provide manufactures with AI-enabled intelligence and insights that improve factory floor performance. MicroAI Factory establishes a single point of reference, promotes deep federated learning, and creates accountability for factories on a global scale.

How Does MicroAI Factory Work?

  • Asset Data Acquisition

    Data is leveraged from a variety of IoT devices and machines. MicroAI Factory is agnostic to sensor values and types. It creates a multi-variant model that utilizes AI inference analysis to generate a wide range of predictive analytics.

  • Local Analysis

    Device and machine performance data is synthesized and analyzed locally—in real time. Sensitive data is also stored locally, minimizing the amount of data that is transferred to the cloud. Analytic latency is eliminated, and exposure of data reduced.

  • Behavioral Algorithms

    MicroAI Factory utilizes multidimensional behavioral algorithms to produce recursive analysis, training, and processing. This enables a continuous evolution of the Edge-native AI model that takes place directly on the endpoint.

  • Analytics and Alerts

    AI at the extreme edge provides deeper, more intimate, insights into asset health and performance that have not been available with traditional AI solutions. Asset optimization is achieved via intelligence instead of assumptions.

  • Data Visualization

    Presentation of real-time asset performance data via user-friendly, customizable, drag and drop dashboards. Data is customized to meet the specific requirements of various operational and business stakeholders.

The Predictive Factory Realized

With MicroAI Factory, operations can now fully evolve into a digital, predictive, manufacturing state that delivers the following features and values:

Feature

Value

Centralized, self-contained, endpoint-based, performance monitoring

observability

Deeper observability: Provides real-time device and machine-centric performance monitoring and reporting
Edge-native AI embedded and trained into the asset endpoint

Predictive insights

Predictive insights: Provides predictive analytics that mitigate the impact of performance issues and that enable a transition to predictive maintenance
Flexible and scalable implementation

microAI-factory

Single or multiple factory coverage: Can be integrated into a single factory or scaled across an entire network of factories, creating a network intelligence
Historical trend analysis at the individual machine, device, process, or factory level

Predictive manufacturing: Enables the prediction of future asset and process behavior as well as productively levels of lines and shifts
Embedded intelligent workflows that learn and evolve

Optimized processes

Optimized processes: Improves process performance, eliminates redundancy, and minimizes human intervention
Customizable, scalable, and asset-specific security algorithms

Cyber Security

Zero Trust Cyber Security: Provides quicker detection and response to Zero-Day cyber-attacks (detection in minutes vs days)
All the above

Asset Optimization

Asset optimization, better control, reduced costs, higher OEE, improved security
security-3d

MicroAI 製造業 Industry Sheet

Rapid and Cost-Effective Deployment

Unlike other solutions on the market, MicroAI Factory can be deployed and providing predictive factory benefits within a matter of weeks. MicroAI Factory eliminates the prohibitive cost, resource consumption, and risk associated with other AI-enablement products. Deployment advantages include:

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  • A lightweight, small footprint, digital factory platform that can be rapidly deployed and quickly scaled
  • A self-learning, self-adjusting platform that does not rely on heavy human support to onboard
  • A “Digital Factory in a Box” that does not require external hardware or software support systems
  • MicroAI Factory can be networked across multiple facilities to create a complete network of manufacturing intelligence
  • Lower cost, quicker deployment, more comprehensive, less reliant on external support, and faster ROI

Digital Factory of the Future

MicroAI Factory, an AI-Driven Analytics platform, combines lifecycle management, operational excellence, automated reporting, and workflow management capabilities into a single platform to accelerate the digital factory. The proven platform was built to improve manufacturer’s O.E.E. by delivering historical and real-time analysis of Productivity, Machines and Operators. The platform establishes a single reference, promotes deep federated learning and accountability for factories on a global scale.

  • Continuous Process Improvements (Kaizen)
  • Predictive Manufacturing(Deeper insights to OEE improvement)
  • Track Suppliers, Materials and Quality to help in Supply Chain Management
  • Single Pane view of the whole operation
  • Predictive Maintenance (Predict Machine Outage)
  • Develop operational insights into energy consumption, environment for sustainable operations

How we deliver end-to-end solution​

We bring in comprehensive ecosystem of partners and in house capabilities to rapidly deliver end-to-end transformative solutions for rapid value realization

Advance Custom Sensors
We partner with industry leading sensor developers to produce advanced sensors
Deep AI-ML Solutions
We deliver AI-ML solutions using our inhouse expertise
Connectivity Solution
We implement connectivity solutions using partners such as WIFI Mash, CatM, LoRa
On-premise appliance
Our partnership with HP and SuperMicro enable us to deliver on-premise appliance especially designed for EAM
Custom hardware kit
Solution partners to build sophisticate custom hardware
Dashboards & visualization tools
Our state-of-the-art dashboards and visualization readily enable insight delivery to the end consumers
Integration Teams
Our integration and rollout teams specialize in orchestrating large scale digital initiatives
Advanced product management
Our advance agile and product management capabilities enable us to provide leadership to large initiatives

factory-pic

How we deliver end-to-end solution​

We bring in comprehensive ecosystem of partners and inhouse capabilities to rapidly deliver end-to-end transformative solutions for rapid value realization

  • Advance custom sensors

    We partner with industry leading sensor developers to produce advanced sensors

  • Deep AI-ML Solutions

    We deliver AI-ML solutions using our inhouse expertise

  • Connectivity Solution

    We implement connectivity solutions using partners such as WIFI Mash, CatM, LoRa

  • On-premise appliance

    Our partnership with HP and SuperMicro enable us to deliver on-premise appliance especially designed for EAM

  • Custom hardware kit

    Solution partners to build sophisticate custom hardware

  • Dashboards & visualization tools

    Our state-of-the-art dashboards and visualization readily enable insight delivery to the end consumers

  • Integration Teams

    Our integration and rollout teams specialize in orchestrating large scale digital initiatives

  • Advanced product management

    Our advance agile and product management capabilities enable us to provide leadership to large initiatives

Causality Analysis and Feedback Loop

  • The causality can be further analyzed by the SMEs and operators for corrective actions
  • MicroAI provides automatic generation and assignment of causality
  • End to end workflow enabled for anomaly detection , RCA and work order for remediation.
  • MicroAI can report across all causality of OEE impacting event providing operations much better insight into fixing the root of the issue
  • Alert Generation

    AI Generates Anomaly

  • SME Classifies Alert

    Data Signature is classified and fed back to model

  • Alert on Similar Data Signature

    X% Confidence Alert Generated

  • Reinforcement

    SME Validates if Classified Alert was Correct

  • Corrective Action

    SME Lists Corrective Action Steps for Classified Events

  • Automation

    SME enables Automates Corrective Action for high-confidence, classified Events

Interested in how MicroAI can benefit you?

 MicroAI AtomML brings big infrastructure intelligence down into a single piece of equipment or device.

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