Factory Intelligence Assessment

1. Asset Visibility

Score: —

Measures how much visibility you have into machine health and performance.

No live data from our machines

(Score: 0)

Some critical assets stream limited data

(Score: 1)

Most key assets send real-time data for analysis

(Score: 2)

All assets are fully connected and monitored continuously

(Score: 3)

2. Failure Management

Score: —

Evaluates how prepared your team is to prevent and respond to breakdowns.

We react when equipment fails

(Score: 0)

We track downtime but rarely perform root-cause analysis

(Score: 1)

We use standardized RCA and schedule preventive maintenance

(Score: 2)

We predict failures before they occur using data or AI

(Score: 3)

3. Production Stability

Score: —

Assesses how consistently you meet output targets and maintain uptime.

OEE is rarely tracked or reviewed

(Score: 0)

OEE is measured but not regularly acted on

(Score: 1)

OEE is tracked and improvement actions are planned

(Score: 2)

OEE is optimized in real time using AI insights

(Score: 3)

4. People & Process

Score: —

Looks at how your teams capture knowledge and standardize workflows.

Processes are informal and rely on individual experience

(Score: 0)

SOPs exist but are inconsistently followed

(Score: 1)

Teams follow documented procedures and review KPIs

(Score: 2)

Continuous improvement is data-driven and cross-functional

(Score: 3)

5. Data & Governance

Score: —

Examines how you manage data quality, security, and model lifecycle.

Data is siloed or unavailable

(Score: 0)

Some centralized dashboards exist

(Score: 1)

Data is standardized, integrated, and accessible securely

(Score: 2)

Predictive models are continuously validated and secured

(Score: 3)

6. Knowledge Management

Score: —

Evaluates how you capture, store, and reuse operational knowledge to improve decisions over time.

Knowledge lives in people’s heads, emails, and chat threads (no central system).

(Score: 0)

Some SOPs and docs are stored in shared folders, but they’re hard to search and rarely updated.

(Score: 1)

We use a basic knowledge management system; content is searchable and referenced in daily operations.

(Score: 2)

We maintain an AI-ready knowledge hub that links to live data; playbooks learn from incidents and operator feedback.

(Score: 3)

Take The Factory Intelligence Assessment

1. Asset Visibility

2. Failure Management

3. Production Stability

4. People & Process

5. Data & Governance

6. Knowledge Management