Industrial AI for Manufacturing

Turn every machine into an AI maintenance agent that monitors, predicts, and optimizes—on-prem/edge or hybrid cloud. Cut downtime, raise OEE, and improve quality with secure, real-time condition monitoring AI.

 machine monitoring.
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What is MicroAI?

MicroAI is an Agentic Edge AI platform for manufacturing that transforms machines into intelligent agents. It connects to CNCs, robots, PLCs, compressors, furnaces, and other assets; ingests high-frequency signals; and applies predictive analytics for manufacturing to detect anomalies, forecast failures, and recommend actions. Teams gain real-time equipment monitoring, guided root-cause analysis, and AI-driven production optimization that improves OEE and quality.

MicroAI
MicroAI

What You Get Out-of-the-Box

Real-Time Machine Monitoring

Live status, throughput, cycle time, and machine health monitoring across your production line. Supports machine anomaly detection and utilization analytics.

Automated OEE & Downtime Reports

Scheduled shift/line/asset reports, Pareto for top loss drivers, and process optimization insights. Export to email or your data lake.

Alerts, Workflows, & MTTR Reduction

Intelligent alerts (SMS, email, Teams/Slack) that route to the right people with guided next steps. MTTD and MTTR drop as fixes are standardized.

Root-Cause & Quality Intelligence

Close the loop with root cause analysis manufacturing and quality inspection AI to cut defects and rework. Link to CMMS for ticketing or run as a CMMS alternative.

 

Works with Modern and Legacy Equipment

MicroAI integrates with CNC machines, PLCs, robots, presses, furnaces, compressors, conveyors, and more. For older assets, we offer edge adapters to capture the right signals for AI-based predictive maintenance.

Compatible with:

  • Protocols:
    OPC-UA, MTConnect, Modbus, MQTT, REST
  • Data types:
    vibration, current, temperature, cycle/idle time, alarms, quality checks
  • Ecosystem:
    CMMS (Fiix, UpKeep, SAP PM), MES/SCADA, data lakes
  • Deployments:
    on-prem/edge, private cloud, hybrid

MicroAI, Trusted as the Modern Edge-Native Intelligence Framework

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MicroAI’s Agentic GenAI solution has fundamentally transformed the way we manage our industrial operations. The solution’s ability to autonomously learn from machine data and adapt in real time has given us a level of observability and control we did not have before. By continuously correlating telemetry across our production lines, it identifies early patterns of inefficiency and proactively recommends adjustments for optimization. In the first six months, we achieved a 15% increase in OEE and a 31% reduction in unplanned maintenance events.

- Director of Operations,
Global Industrial OEM

Edge-Native
Machine Intelligence

Real-time performance at the edge

Clear ROI, Fast Start

Get a factory-ready plan to increase OEE, reduce unplanned downtime, and optimize processes. No subscriptions you don’t need—start with what delivers impact.

  • Predictive Maintenance
    30–50% asset downtime reduction
  • OEE Optimization
    +5–15% quality / throughput uplift
  • Industrial Cybersecurity Monitoring
    70% actionable threats
  • Quality Inspection AI
    25–40% fewer defects
  • MTTD / MTTR
    MTTD 60–90% · MTTR 20–40% (typical with closed-loop alerts & guided fixes)

FAQ

Q: Is MicroAI an AI maintenance platform or a CMMS?

A: It’s an AI maintenance system with predictive analytics and automated workflows. Use it standalone or integrate with your CMMS.

Q: How does edge AI in manufacturing help?

A: Edge inference reduces latency, keeps production running during network issues, and protects sensitive data.

Q: Can you monitor legacy machines?

A: Yes—through protocol adapters and sensor retrofits for condition monitoring AI and machine anomaly detection.

Q: What KPIs improve?

A: OEE, MTTD, MTTR, unplanned downtime, defect rate, and energy per unit.

Q: Do we keep ownership of our data?

A: Yes. Run on-prem/edge and control data sharing by policy.